Technology
The Science Behind Our Autonomous Robot Software
A Digital Twin for Predictive Material Handling and Factory Logistics
With or without robotics, Factories and Warehouses face unpredictable real world circumstances and scenarios that stress operations and often require human intervention.
But what if your factory could look ahead in time and discover unplanned events or constraints before they occur?
What if your factory or warehouse could notice a trend in logistics and preemptively adjust logistic automation resources to optimize your throughput and production time?
CognitiveFlow’s Production Logistics Digital Twin applies highly tuned algorithms to emulate the future states of your logistic environment while simultaneously monitoring and utilizing live data streams.
In parallel, CognitiveFlow systematically analyzes key metrics, identifying opportunities to improve KPI metrics, through mission assignment optimization.
CognitiveFlow’s Digital Twin integrates live data streams from factory/warehouse systems (ERP, MES, WMS), IoT Sensors, and/or direct user input. Our algorithms are carefully designed by leading AI scientists to achieve global material handling system optimization, spanning all modern material handling control systems, including heterogeneous mobile robot fleet managers, AR/ARs, Manufacturing Execution Systems and Warehouse Management Systems.
CognitiveFlow – Interactive Virtualization and Visualization
Continuous Mission Optimization
Optimizes at the work cell or factory floor
Changes parameters real time to instantly analyze results
Works across hybrid robotics production logistics systems
AGVs, AMRs, AGCs, AS/ARs, Conveyers, Sorters, Palletizers
Analyzes layout for path and material flow optimization

Adjust Key Parameters and Instantly Analyze Results in Real-Time
AGV Settings
Number of AGVs, Load capacities & Speed
Battery Impact (charge / discharge time)
Exchange AGV types
Deployment Settings
Path Constraints : Length, Width, Speed limits
Source / Sink Throughput
Cell processing time
Production Goals
Throughput
% Utilization
Bottleneck metrics
CognitionFlow makes it extremely easy to model and optimized material flow scenarios in real-time.
Advancements in autonomous navigation place new challenges on traditional AGV fleet management platforms. Developed by leading AI and Robotics scientists, CognitiveFlow’s AI prediction engine:
Compliments and enhances your existing fleet manager
Automatically adapts to unpredictable and dynamic material flow that is introduced with autonomous robots
Legacy systems require human intervention
CognitiveFlow predicts the optimal solution real time
Continuously optimizes the global fleet

Cyber-Physical Enterprise Architecture for Smart Factories & Smart Warehouses
CognitiveFlow is an open architecture, designed for Industry 4.0, that can work seamlessly with existing technology stacks.
Classic Discrete Event Simulators
MES : Manufacturing Execution Systems
MOM : Manufacturing Operation Management
WMS : Warehouse Management System
WCS : Warehouse Control Systems
PLC Communication : SCADA, OPC-UA, DDS
AGV/AMR Fleet Managers
Cloud Communication : REST , MQTT






Our Technology
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